changes What’s driving the process industry

Less is more

Simon Weidenbruch has come up with a totally new way of generating high voltage. Here he explains why that makes a radiometric level measuring device more sustainable.

As told to Christine Böhringer
Photography: Christoph Fein
Simon Weidenbruch

“Could we do the same with less energy?” After a customer asked me this question in 2008, I couldn’t get it out of my head. We were talking about the Gammapilot, our radiometric level instrument whose operating principle requires generating a high voltage inside it. That consumes 800 milliwatts of power, which may not seem like much but it is a lot in potentially explosive areas. So the power must be safely isolated from the surrounding environment. And it needs to come from a dedicated supply, meaning that two additional wires must be connected to the device, which requires a lot of effort. I started looking into this question during our regular Friday afternoon time slot when we are allowed to pursue our own pet projects. I assessed the state of the research, tried out circuitry and pondered effective ways of producing a continuous high voltage. It took me two years to make the breakthrough and in 2010, I presented a prototype that generated high voltage from just 40 microwatts. 

Simon Weidenbruch

Simon Weidenbruch is an electronics engineer and has been working for Endress+Hauser since 2004. In his role as a systems architect, he is currently involved in developing new level sensors.

Simon Weidenbruch

At first, nobody wanted to believe that radiometry with a two-wire compact transmitter was even possible. But we kept working on my idea, and the instrument made it to conventional development in 2016 before being launched on the market in 2019. The Gammapilot FMG50 is much more sustainable thanks to its novel and patented voltage generation technology. Our new device requires significantly less electrical power compared to its predecessor, only a third of the electronic components, several kilos less steel and no expensive additional cabling. I’m glad I persevered with it. As for the customer, they installed the new instruments straight away and now come exclusively to us for this kind of measuring technology.